Research & Development
Continuous innovation driven by our in-house R&D team — engineering the future of aluminium packaging.
R&D That Drives
Better Packaging
Our dedicated R&D cell at Gunatit Processing works continuously to improve materials, designs, finishes, and manufacturing processes — keeping us ahead of market demands.
Innovation at Gunatit isn't a department — it's a mindset. From developing new alloy blends that offer better formability to creating novel closure mechanisms and surface finishes, our team is always pushing boundaries to deliver packaging that's safer, lighter, and more attractive.
Material Science
Research into aluminium alloys and lining materials for better formability and chemical resistance.
Design Engineering
CAD-based design and rapid prototyping for new bottle shapes and closure systems.
Surface Innovation
Development of new surface colours, textures, and printing techniques for premium aesthetics.
Sustainable Packaging
Work on lightweighting, recycled content, and eco-friendly lining alternatives.
Where We're Innovating
New Alloy Development
Experimenting with P1020 aluminium and other alloy blends to improve impact extrusion efficiency, wall uniformity, and corrosion resistance for specific applications.
Lightweight Design
Reducing wall thickness without compromising structural integrity — making bottles lighter for lower freight costs and reduced material usage.
Advanced Linings
Developing next-generation lining formulations that offer superior chemical resistance for pharmaceutical and agrochemical products.
Novel Closure Systems
Engineering new child-resistant, tamper-evident, and precision dispensing closure mechanisms for pharmaceutical and cosmetic markets.
Decorative Finishes
Innovating new surface finishing processes, laser engraving capabilities, and hybrid print techniques for premium brand packaging.
Custom Shape Tooling
Designing and manufacturing custom die sets for unique bottle silhouettes to help brand owners differentiate on shelf.
From Idea to Production
Market Research
Identify industry gaps and customer pain points.
Concept Design
CAD modelling and design-for-manufacture analysis.
Prototype
Sample production using rapid tooling.
Testing & Validation
Lab and field testing against specifications.
Production Release
Scaled production with process controls.
Need a Custom Bottle Developed?
Share your concept or requirements and our R&D team will design, prototype, and validate a solution tailored to your product and brand.
Start Custom DevelopmentWe Offer The Perfect Solutions
Get customized aluminium packaging solutions tailored to your industry needs.