Our Manufacturing Process
A streamlined, quality-first production process from raw aluminium to finished bottle.
Precision at Every Step
From a raw aluminium slug to a finished, printed, leak-tested bottle — our 5-stage process is engineered to deliver perfection every time.
Raw Material Sourcing
We source high-grade aluminium slugs (99.70% pure) from certified suppliers. Each batch undergoes incoming quality checks for chemical composition, weight, and surface quality before entering the production floor.
Impact Extrusion
Aluminium slugs are lubricated and placed into precision dies. Hydraulic impact presses extrude the slug into a seamless, one-piece bottle body in a single stroke — eliminating seams and ensuring superior strength.
Trimming, Necking & Threading
The extruded tube is trimmed to precise height, then necked to form the bottle shoulder and neck. Thread rolling machines add the closure thread profile — all to within ±0.1 mm tolerance.
Surface Treatment & Finishing
Bottles go through powder coating or polishing depending on specification. Our surface treatment lines produce hard, scratch-resistant finishes in a wide range of colours.
Quality Control & Dispatch
Every bottle undergoes 100% pneumatic leak testing, dimensional verification, and visual inspection before packing. Orders are dispatched with full batch traceability documentation.
Why Our Process Stands Out
Seamless Construction
One-piece extruded body means zero leak risk — critical for chemicals, pharmaceuticals, and perfumes.
Tight Tolerances
Every dimension held to ±0.1 mm, ensuring perfect fitment with caps, pumps, and dispensers.
Chemical Resistance
Our aluminium bottles are naturally non-reactive and suitable for a wide range of chemical and agrochemical formulations.
Scalable Output
From 1,000 sample pieces to 5 lakh+ per month — the same quality at any volume.
We Offer The Perfect Solutions
Get customized aluminium packaging solutions tailored to your industry needs.